Saturday, December 15, 2012
Monday, August 13, 2012
Future Fabrications

Here's an unusual take on how we might build things in the future: The subversive Danish creative collective known as N55's Spaceplates. The idea is that we would have the proverbial shit-ton of sheet goods delivered to our home, and we'd break out a domestic CNC, download some plans and have it start carving up modular units that we'd then put together.
N55 in collaboration with Anne Romme and Sam Kronick are prototyping a new building system called SPACEPLATES based on the geometry found in animal shells like the sea urchin. Its a low cost way of creating approximated double curved surfaces in a statically well defined way, minimizing the material use. When the system is ready, persons should be able to " print out" a SPACEPLATES construction ( a home, a greenhouse or a larger communal building), using materials like PC or aluminum and a CNC- router. (Even a small table version- cnc router will work).
CNC / CAD /CAM links
Sales and Service of CNC Router,laser,plasma,waterjet,RP Machines,CAD/CAM Software ::: http://www.rpmtools.in
Training on CAD/CAM/CNC and specialist on ARTCAM and CNC Router Training::: www.zrpmlabs.com
Consultant for CNC Machines /CAD/CAM Software also conduct Training and Workshops ::: www.padmanabhaa.com
Pixels in Plywood
A Finland-based artist going by the name of "Tomi" has created pixel art using an MDF-based CNC router to drill holes of different depths into stained plywood. The resultant halftone images take about an hour to produce and contain roughly 3,000 "pixels:"
Tomi is part of the DIY CNC movement, and if you're curious to see pictures and details of both his work and the machine's set-up, you can check both out here.
making_a_mountain_out_of_a_piece_of_plywood
Ok, so it's actually just a combination of a wall-sized CNC-routed halftone and a climbing wall—a scaled-down scalable surface, but it's a noteworthy DIY project nonetheless. For $200 and "not more than a day" of savoir-faire, 3-axis routing and elbow-grease designer Christoph Schindler (half of Zurich-based "furniture architecture" firm Schindler Salmeró) built the "Fitz Roy Climbing Wall" as a birthday gift for his son.
We used a 2500 x 1250 x 15 mm plywood-board and painted it. The hole pattern for the image and the holes for the climbing holds were drilled with an old CNC 3-axis-router. Although the pattern looks complex, there was no scripting involved and everything was prepared with standard software tools.
For those of you who have said resources, Schindler's provided detailed instructions of the entire process:
First we selected a nice image, in our case we decided for an image of Fitz Roy in Patagonia. Then we created a surface with the "heightfield from image"-operation in Rhino, choosing a height of 3mm (see below). The milling is done with "Plunge Roughing," a standard CAM operation. In Plunge Roughing, the tool makes a series of plunges to remove cylindrical plugs of material. To get our pattern, we chose for an usual large distance of the plunges. The selected tool is a 6 mm-Ballnose-Tool. To use the radius of the ballnose for different hole diameters, the height difference of the surface equals the radius of the tool (this is were the 3mm come from). If the paint is applied before milling, the holes and the white background contrast sharply.

Saturday, June 9, 2012
Profiled metals for marine customers
Independent multi-metal stockholder Aalco can
also offers customers in the marine industry a full profiling service
using a 3-axis CNC router.
Aalco stocks an extensive inventory of aluminium, stainless steel,
copper, brass, bronze and nickel alloys in all semi-finished forms
covering a wide range of grades/alloys, shapes and sizes - both industry
standards and special or bespoke items for particular applications or
individual requirements.
The Aalco service offer to the marine industry is further enhanced by
a 'MultiCam' 3 Axis CNC Profiling Router, complete with a 9m x 2.44m
vacuum table, which is installed at the Southampton Service Centre. This
gives Aalco the capability to offer customers, commercial
suppliers, boat builders & subcontractors a full profiling service
using the latest CNC technology. Aluminium bespoke components can be
profiled to customers’ drawings & supplied as single parts or in kit
form. Components can be engraved with identification marks and datum
lines for ease of manufacture.
Jeremy Chase, Product Development Manager for the CNC Profiling Centre comments;
“I have worked in the marine industry for 34 years and as a previous
customer, had always been impressed by Aalco’s ability and willingness
to work with customers as a key part of the supply chain”
“Now that I have had the opportunity to move to the supply-side I am
able to bring knowledge and experience from a customer perspective to
make the best metals supply service even better”
To reinforce the company’s ability to service the marine industry,
Aalco stocks 9000 x 2000 and 6000 x 2000 Dual Certified 5083-O LRS/DNV
3.2 and also 5083 H321 DNV 3.2 material in various gauges.
Aalco provides customers with a cost-effective single source for all
their metals requirements, together with a comprehensive processing
service which includes polishing, coating, blanking and 'cut to length'
Marine industry customers include the MOD, commercial shipbuilders,
repair yards and the rapidly expanding offshore energy generating
industry.
Android CNC controller
[Matt] is the proud owner of a JGRO-based CNC router and he’s been working on a way to control it without a computer. What he came up with is a way to drive the CNC machine using this Android tablet.
A big part of the hack is the CNC controller that he’s using. The TinyG is a board that can take commands via USB and convert them to instructions for up to six axes. In the video after the break [Matt] shows off a direct USB connection as the control method. This is the most interesting part to us, but the system can also be run through the network with the assistance of a computer feeding commands to the TinyG. This second method means the Android controller would be wireless.
A trio of repositories host the code [Matt] is using. From the demo it looks like the Android app has no shortage of features.
A big part of the hack is the CNC controller that he’s using. The TinyG is a board that can take commands via USB and convert them to instructions for up to six axes. In the video after the break [Matt] shows off a direct USB connection as the control method. This is the most interesting part to us, but the system can also be run through the network with the assistance of a computer feeding commands to the TinyG. This second method means the Android controller would be wireless.
A trio of repositories host the code [Matt] is using. From the demo it looks like the Android app has no shortage of features.
Friday, June 1, 2012
CNC Router can build a house
If it’s true that those with the biggest toys win, a few lucky engineers over at EEW Maschinenbau in Germany just earned a gold medal; they have access to a gigantic CNC machine that is large enough to machine a house.
This machine was originally built to manufacture molds for fiberglass wind turbines that are over 50 meters in length. Because building a 50-meter-long CNC machine wasn’t overkill enough, engineers at EEW Maschinenbau settled on a design that is 151 meters long, or almost 500 feet. Of course the HSM-Modal, as this machine is called, can only make parts 151 meters long in the x dimension. The y-axis has a span of 9 meters while the z-axis goes from 0 to 4.25 meters off the ground. Large enough to build cars, ship hulls, and even houses out of a single block of material.
There’s a bunch of technical documentation on the EEW website and a PDF going over the specs. Not only can this gigantic mill machine molds much like an embiggened desktop CNC router, this thing can do drilling, sawing, grinding, plasma cutting, and even extrusion just like a Makerbot.
If you’ve got the cash, EEW Maschinenbau will build you one of these gigantic machines. We can’t imagine how much that would cost, though.
This machine was originally built to manufacture molds for fiberglass wind turbines that are over 50 meters in length. Because building a 50-meter-long CNC machine wasn’t overkill enough, engineers at EEW Maschinenbau settled on a design that is 151 meters long, or almost 500 feet. Of course the HSM-Modal, as this machine is called, can only make parts 151 meters long in the x dimension. The y-axis has a span of 9 meters while the z-axis goes from 0 to 4.25 meters off the ground. Large enough to build cars, ship hulls, and even houses out of a single block of material.
There’s a bunch of technical documentation on the EEW website and a PDF going over the specs. Not only can this gigantic mill machine molds much like an embiggened desktop CNC router, this thing can do drilling, sawing, grinding, plasma cutting, and even extrusion just like a Makerbot.
If you’ve got the cash, EEW Maschinenbau will build you one of these gigantic machines. We can’t imagine how much that would cost, though.
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